Top-Notch Welding in Cairns

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Certified Welding for Commercial Success

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Specialised Welding Services for Businesses

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Need critical metal repairs carried out on your industrial production plant? Looking to safeguard against future joint issues? Wherever metal componentry is involved, at some point, you’ll need a professional welder who knows what they’re doing! That’s where Hanby Welding & Engineering in Cairns comes in. 


Our team of certified and specialised welders works closely with commercial and industrial operators to ensure their plant remains in operation with minimal downtime. We’re available for installations, repairs and ongoing maintenance—where welding or fabrication is required.


While we do undertake work for residential clients—such as boat, truck and trailer modifications—our skill set, experience and equipment are more attuned to commercial and industrial projects. For instance, we provide certified welding of petroleum pipelines, pressure vessels, lifting points, boilers and critical equipment.


Find out more by calling us on (07) 4035 2275 or sending an enquiry.

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If It’s Metal, We Weld What the Others Can’t!

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Metals We Work With

Our team can confidently work with all kinds of ferrous and non-ferrous metals, including:


  • Aluminium
  • Stainless steel
  • Alloy
  • Carbon steel
  • Chrome alloy
  • Super duplex
  • Nickel
  • Chromemoly
  • Bisalloy
  • Quench & tempered steel
  • Duragal
  • Cast iron/steel
  • Alloy casting


For help with your next project, whether setting up a new commercial pipeline or even a new brewery, we’re here to help.


We’re also available for mobile welding projects when you need a team on-site. To discuss your requirements, get in touch today!

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Our High-Quality Welding Services in Cairns

At Hanby Welding & Engineering, we deliver top-tier welding services in Cairns tailored to meet our clients' diverse needs. Our certified welders are adept at handling various projects, from industrial installations to residential repairs. We specialise in working with various metals, including aluminium, stainless steel, carbon steel, and more, ensuring precision and durability in every weld.​


Our comprehensive services encompass certified welding for critical infrastructure, specialised welding for exotic metals, mobile welding solutions for on-site requirements, and custom fabrication to bring your unique designs to life. Whether you're a commercial operator seeking reliable welding services or a homeowner in need of expert repairs, Hanby Welding & Engineering is your trusted partner in Cairns.

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Why Choose Our Fast & Reliable Welders for Your Next Project?

When you’re searching for welders near you who can deliver speed and quality, our team at Hanby Welding & Engineering is here to the rescue. We pride ourselves on being responsive, well-organised, and focused on getting the job done right the first time. Our crew combines technical experience with a strong work ethic to help your project progress without delays or compromises on safety and strength.


Here’s why we’re the go-to team for welding in Cairns:


  • Certified Welding Professionals: Our welders meet national standards and hold up-to-date qualifications, ensuring all work complies with Australian safety and quality guidelines.
  • Mobile Welding Convenience: We provide fully equipped mobile welding units that are perfect for construction sites, farms, marine settings, and remote locations.
  • Bespoke Fabrication Solutions: Whether you need brackets, beams, gates, or custom parts, we design and fabricate to exact specifications.
  • Wide Range of Metals: We handle all types of metalwork, including carbon steel, stainless steel, aluminium, and exotic alloys, giving you greater flexibility.
  • Fast Turnarounds: Our team understands the value of time in every project. We aim to complete all welding tasks promptly, without cutting corners.


With a reputation for top-tier workmanship and consistent service, we’re just a call away for reliable welding in Cairns.

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Frequently Asked Questions

  • What services do professional welders typically offer?

    Professional welders provide a wide range of services, including fabrication, structural welding, mobile welding, repairs, and maintenance of metal components. These services apply across various sectors such as construction, automotive, marine, manufacturing, and residential. Welders are skilled in working with metals like steel, stainless steel, aluminium, and specialised alloys, using methods such as MIG, TIG, and stick welding. Many also offer custom metalwork for gates, railings, and frames. Whether you need large-scale fabrication or on-the-spot repairs, hiring a qualified welder ensures safety, compliance, and long-lasting results tailored to your needs.

  • How do I know if I need welding services?

    You might need welding services if you have damaged or broken metal items, require structural modifications, or are working on a new construction project that involves steel or metal components. Signs such as cracked welds, rusting joints, loose frames, or misaligned parts typically warrant professional attention. In industrial and commercial environments, routine maintenance often includes welding to restore or reinforce machinery and infrastructure. Even in residential settings, welding may be needed for fences, stairs, balustrades, or custom projects. 

  • Are mobile welding services as reliable as workshop welding?

    Yes, mobile welding services can be just as reliable as workshop-based welding, provided the welder has the right tools, equipment, and certifications. Mobile welders typically carry portable generators, welding machines, safety gear, and materials to perform high-quality repairs or fabrications directly on-site. This is especially useful for agricultural machinery, heavy equipment, marine repairs, or remote construction work where transporting the item isn’t feasible. While workshops may offer controlled environments for precision jobs, modern mobile setups can deliver results that meet the same quality and safety standards, especially when carried out by experienced professionals.



  • What is the average turnaround time for welding jobs?

    The turnaround time for welding jobs varies depending on complexity, materials, and location. Small repairs or mobile welding tasks might be completed within a few hours or the same day. More intricate work—such as custom fabrication, multi-part assemblies, or projects requiring precise measurements—may take several days to a week. Large-scale structural or industrial jobs could span multiple weeks, especially if detailed planning or engineering certification is involved. Clear communication with your welder helps manage timelines effectively. For urgent tasks, many providers in Cairns offer responsive mobile welding services to minimise downtime without compromising on quality.

  • What materials can be welded, and are some more difficult than others?

    Common materials that can be welded include mild steel, stainless steel, aluminium, cast iron, brass, and various alloys. Mild steel is the easiest to weld due to its low carbon content, making it suitable for general fabrication and construction. Stainless steel requires more precision to avoid warping and maintain corrosion resistance. Aluminium is lightweight but conducts heat quickly, leading to burn-through if not handled correctly, making it more difficult and typically requiring TIG welding. Exotic alloys like titanium or Inconel demand specialised knowledge and equipment. The material’s thickness, cleanliness, and composition affect welding difficulty and outcomes.

  • How do I choose the right welder for my project?

    Choosing the right welder starts with identifying the nature of your project—whether it’s structural, aesthetic, or a repair. Consider the type of material involved and whether the work needs to be done on-site or in a workshop. Search for welders near you with proven experience in similar projects and ask for photos or references. Ensure they are licensed and insured and use appropriate welding methods. Availability, reliability, and clear communication are also key factors. For complex jobs, a welder who offers design advice or material selection guidance can save time and costs while improving overall results.

  • What safety measures are involved in welding?

    Welding involves high temperatures, intense light, and potential exposure to harmful fumes, so safety measures are critical. Professional welders wear appropriate personal protective equipment (PPE), including helmets with auto-darkening lenses, fire-resistant gloves, flame-retardant clothing, and steel-toe boots. Work areas are ventilated to reduce inhalation of fumes and shielded to protect others from arc flashes. Fire extinguishers and first-aid kits are standard on-site. In regulated environments, welders follow risk assessments and method statements to comply with workplace health and safety laws. When hiring for welding Cairns projects, always verify that safety protocols are in place and enforced.

  • What types of welding services are available in Cairns?

    Welding services in Cairns typically include MIG welding, TIG welding, stick welding, and flux-cored welding. These services cater to various industries, including construction, automotive, marine, agriculture, and manufacturing. Welders in Cairns often work with materials such as steel, aluminium, and stainless steel to fabricate, repair, or reinforce structures. Mobile welding services are also available for on-site work, especially for larger jobs or emergency repairs. Whether it’s structural beams, handrails, vehicle modifications, or marine components, professional welders offer tailored services for residential, commercial, and industrial projects.

  • How do I find welders near me for small repairs?

    To find welders near me for small repairs, start with a location-based search online and review services in your area. Look for welders who list mobile or general repair services, as they often cater to smaller or one-off jobs. Customer reviews, service descriptions, and photos of previous work can help you identify reliable providers. It's a good idea to call ahead to check if they handle your specific repair, such as fixing gates, trailers, or metal furniture. Many local welding businesses in Cairns offer flexible services for residential or minor fabrication work and can provide estimates over the phone or through photos.

  • What materials can be welded?

    Welders commonly work with a variety of metals, including mild steel, stainless steel, aluminium, cast iron, and copper alloys. Each material requires a different welding technique. For instance, TIG welding is often used for stainless steel and aluminium due to its precision, while MIG welding is commonly used for steel fabrications. Cast iron and exotic metals may require specialised processes to avoid cracking or distortion. When considering welding in Cairns, it’s important to discuss the specific material and intended use with the welder, as this will determine the best approach for strength, finish, and durability.

  • What’s the difference between MIG, TIG, and stick welding?

    MIG (Metal Inert Gas) welding uses a wire electrode fed through a gun, which is suitable for quick jobs and thicker metals like steel. TIG (Tungsten Inert Gas) welding offers more precision and is ideal for thin metals and high-quality finishes, commonly used on aluminium or stainless steel. Stick welding, also known as arc welding, is robust and works well for outdoor or rough-surface applications. It’s commonly used in structural work and repairs. The choice depends on the metal type, job complexity, and environment. If you're searching for welders near me, understanding the process helps ensure you hire someone with the right skills and equipment.

  • Is mobile welding available in Cairns?

    Yes, many professionals in Cairns offer mobile welding services. Mobile welding is ideal for on-site repairs, custom installations, or when transporting large items isn’t practical. Common mobile welding jobs include fence repairs, structural steel adjustments, equipment restoration, or trailer modifications. Mobile welders typically carry portable welding units and tools to perform tasks directly at your location. This service is especially useful in construction, agriculture, and marine settings. When booking a mobile welder, it’s helpful to provide clear job details and photos in advance to ensure the right equipment is brought to the site.

  • How much does welding cost in Cairns?

    Welding costs in Cairns can vary depending on the type of work, materials involved, and whether the service is mobile or in-shop. Small repairs may start from a basic call-out fee, while more complex fabrications, stainless steel work, or custom builds may be charged per hour or quoted as a flat rate. Material supply, finish quality, and urgency may also impact pricing. It’s best to get a detailed quote after explaining your project needs. Local welders may offer free estimates based on photos or on-site inspections. Comparing quotes from a few welders near you ensures you get a fair rate for your specific job.

  • Can welding be used for outdoor structures in Cairns?

    Yes, welding is commonly used to construct or repair outdoor structures in Cairns. These include gates, fences, balustrades, pergolas, handrails, carports, and steel-framed patios. Due to the coastal climate, corrosion-resistant materials like galvanised steel or stainless steel are often recommended for outdoor use. Welders can also apply protective coatings or recommend finishes to help withstand UV exposure, rain, and humidity. For permanent and durable outdoor structures, welding provides superior strength and weather resistance compared to bolts or rivets. When hiring for welding in Cairns, mention if the job is outdoors so suitable materials and techniques can be used.

  • Do I need a qualified welder for structural jobs?

    Yes, any structural welding work, such as steel beams, load-bearing frames, or platforms, should be done by a qualified welder. Structural jobs must meet safety and engineering standards, particularly in commercial or residential construction. Certified welders understand material tolerances, load requirements, and proper joint techniques to ensure integrity and compliance. Using an unqualified welder can result in weak joints, corrosion issues, or structural failure. For jobs requiring certification or council approval, you’ll need documentation confirming the work was carried out to standard. Always check the credentials and experience of welders near you before hiring for critical structural tasks.

  • Can welding be used to customise vehicles or trailers?

    Yes, welding is frequently used to modify or repair vehicles and trailers. This includes reinforcing trailer frames, attaching toolboxes or racks, fabricating custom trays, or repairing chassis damage. TIG or MIG welding is commonly used, depending on the metal type. In Cairns, these services are popular for 4WD owners, tradies, and agricultural users seeking durable and tailored solutions. Welders can also assist with rust repairs, tow bar fittings, and off-road modifications. When seeking welding in Cairns for vehicle work, it’s important to confirm the welder has automotive or trailer fabrication experience to ensure compliance and durability.

  • Is welding safe, and what precautions should be taken?

    Welding is safe when performed by trained professionals using the correct equipment and safety procedures. It involves high heat, UV radiation, and electrical current, so proper PPE—such as gloves, welding helmets, and flame-resistant clothing—is essential. Work areas should be well-ventilated to avoid fume inhalation, and fire hazards should be cleared beforehand. When hiring welders near you, ensure they follow industry safety standards, especially if work is done on your property. Reputable welders will bring safety gear, cordon off the workspace if necessary, and follow safe handling protocols to protect themselves and anyone nearby.

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